THE BRAIN++ TECHNOLOGY

Our Enertech New Generation Biomass Boiler is provided with Brain++ Boiler Automation System (BAS) proven to be responsive, effective and reliable on the many biomass fired boilers that we have installed on.

Fine tuning a boiler to operate efficiently and economically requires infinite manipulation of multiple inter-related functions to keep it running at optimum efficiency. The demand for output is continuously changing at a rate that is much faster than manpower can resolve. It is humanly impossible to adjust flow of water, fuel and air simultaneously to stay on track with the demands, which varies from zero to the maximum capacity of the boiler. Controlling hands maybe posted to rein the load swings but manual manipulation can always be wasteful as it can never be close to efficient operation. The least is to regulate the plant at its most common steady output and hope that variables do not run wild incongruously.

This leads to the need to employ modern technology that can operate the investment economically.

HOW IT WORKS?

Today, over 100 units Enertech Biomass Boilers are provided with Brain++ BAS and these units’ deliver excellent results with reduction of fuel costs and operators’ compensation as well as avoidance of production losses due to unscheduled shutdowns and breakdowns.

BRAIN++ BOILER AUTOMATION SYSTEM

This is a Processor System complete with Software and Hardware that are engineered to operate and adjusts boiler automatically. It is our modest contribution to solve the difficulties sited in the foregoing paragraphs.

It is designed to operate the boiler based on the most efficient operating parameters data recorded during start-up trials and encrypted to Brain++ BAS, to:

Save Fuel.
Control Unburned Carbon Emission.
Reduce Number of Operators.
Minimize Force Shutdowns for Maintenance.
Eliminate Unnecessary Breakdowns Due to Human Errors and Uninterrupted Production Time.

HOW BOILER WORKS WITH BRAIN++ BAS IN BRIEF

Boiler and accessories are customized to communicate and respond automatically according to the commands of Brain++ BAS.

Any incremental change of heat demand linked to steam flow, steam pressure, water level and combustion air flow, Brain++ BAS automatically sends signal to the various controllers of accessories and auxiliaries to stay on track with the desired operating parameters, and path as follows:

Steam Flow and Pressure Parameters

Water Level

Excess Air Flow

Constant Process Steam Pressure